Manufacturing Project Examples | Toyota Production System | Manufacturing Efficiency | Lean, Kaizen, Kanban, 6s, Pull System

Manufacturing Project Examples

Toyota Production System lean transformation through complete cellular manufacturing lean relayout of machined gear and parts facility, cable assembly and belt assembly.

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Manufacturing Project Examples

Complete cellular manufacturing relayout of machined gear and parts facility

       reduced footprint in facility by 36%

       reduced travel by 90%, 

       reduced labor by 35%,

       reduced supervision by 25%

       reduced rework by 78%

       reduced scrap by 46%

       increased inventory turns from 4 to 16

 

Complete redesign of belt assembly facility

      reduced footprint in facility by 41%

      reduced travel by 82%

      reduced labor by 48%

      reduced supervision by 50%

      reduced rework by 62%

      reduced scrap by 78%

      increased inventory turns from 6 to 26

 

Complete cellular manaufacturing relayout of cable assembly facility

      reduced footprint by 58%

      reduced travel by 75%

      reduced labor by 21%

      reduced supervison by 75%

      reduced rework by 90%

      reduced scrap by 65%

      increased inventory turns from 3 to 18

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Increase production. ~ Lower production costs. ~ Increase client satisfaction loyalty and retention. ~ Increase employee satisfaction, loyalty and retention.

In short: Increase sales and profits, while lowering costs by implementing Toyota Production System Lean Manufacturing.